Barbara Fiat car fascia.jpg

3D-printed automotive fascia

A single-piece Fiat 500 fascia produced through 3D printing with a polyester-based composite containing almond shells recovered from agricultural sidestreams.

Product details

Application area
Automotive
Product type
Components & parts
Specific feedstock
Almond shells incorporated into a polyester-based composite
Feedstock type
Crop residues
Food industry sidestreams
Plastic and composites
Programme
BBI JU
Related projects

About

The BARBARA project produced a single-piece fascia for a Fiat 500 through 3D printing. The composite incorporates almond shells into a polyester matrix.

The demonstrator shows how agricultural sidestreams can be incorporated into large automotive parts while reducing the fossil-based content of the composite and meeting relevant aesthetic and manufacturing requirements.

Key benefits

  • Creates a higher-value use for almond-processing sidestreams
  • Reduces the fossil-based content of automotive composites
  • Demonstrates 3D printing for large automotive components

Application

  • Automotive fascia
  • Large 3D-printed vehicle components