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FRESH

FRESH - Fully bio based and bio degradable ready meal packaging

Project details

Type of project
Innovation Action - Demonstration
Project focus
Packaging
Feedstock origin
Forestry waste
Feedstock type
Lignin & wood residues
Project period
1 February 2017 - 31 July 2020
Status
Completed
CBE JU Contribution
€ 5 636 812,5
Call identifier
H2020-BBI-PPP-2015-02

Summary

Ready meal consumption has grown in Europe in the last decades, reaching 6.5 billion and still increasing. Their packaging creates vast quantities of waste that often go to landfills.

The FRESH project demonstrated an innovative, cellulose-based alternative to existing fossil-based plastic trays. This alternative is a fully bio-based and biodegradable composite material.

The project delivered a full value chain that demonstrated the techno-economic viability (including customer satisfaction) of a 100% bio-based and 100% biodegradable alternative made from an innovative cellulose-based composite using a new lamination technology.

FRESH compostable-at-home ready meal

The overall objective was to demonstrate an innovative cellulose-based packaging composite material as a fully bio-based and biodegradable alternative for PET/CPET-ready meal trays. Other specific objectives were to:

  • deliver a food-safe, GMO-free and 100% bio-based and biodegradable product.
  • create trays 10% lighter than the fossil alternative (PET).
  • deliver the same or better technical and functional properties as a PET food tray.
  • show a radically improved environmental footprint (CO2 reduction of more than 80%) over the product lifecycle compared to competing fossil-based packaging materials.
  • open up new applications and markets and increase the competitiveness of the European pulp, board, and paper-making industries.  
  • show high potential for job creation in rural areas and high potential for replicability in Europe. 

  • Launched the first compostable-at-home ready meal tray in May 2019, achieving a 100% biodegradable and bio-based solution for ready meal packaging.
  • Demonstrated a 60% smaller environmental footprint over the complete product lifecycle compared to black plastic.
  • Offered functionality comparable to established CPET trays.  
  • Scaled the pilot line to meet market demand, leading to job creation and recognition as the Bio-based Material of the Year in 2020

  • Reduced nearly 200 tons of plastic consumption over 42 months, with over 200 queries to explore new applications using its technology from across the globe.
  • Contributed to reducing products entering landfills, supporting job creation, and expanding the scope of fibre alternative solutions.
  • Contributed to EU policies, including the Bioeconomy Strategy and Sustainable Development Goals, by prioritising health, safety, and equal opportunities within the project.
  • Contributed to stressing the importance of sustainability in society, the environment, and the economy by being highlighted in local publications and official events. 

Consortium map

Project coordination

  • HUHTAMAKI MOLDED FIBER TECHNOLOGY BV Franeker, Netherlands

Consortium

  • HUTAMAKI LA ROCHELLE Lile Delle, France
  • HUHTAMAKI (LURGAN) LIMITED Craigavon, United Kingdom
  • SAMWORTH BROTHERS LIMITED Melton Mowbray, United Kingdom
  • SODRA SKOGSAGARNA EKONOMISK FORENING Vaxjo, Sweden