up4health_logo

UP4HEALTH

Sustainable and cost-effective production process for the upcycling of olive, grape and nut by-products into 4 natural and healthy ingredients for nutraceutical and cosmetic applications

Project details

Type of project
Innovation Action - Demonstration
Project focus
Food, feed & cosmetics
Feedstock origin
Agri-food waste
Feedstock type
Food industry sidestreams
Project period
1 June 2020 - 31 December 2024
Status
Completed
CBE JU Contribution
€ 4 009 921,52
Call identifier
H2020-BBI-JTI-2019

Summary

Plant-based food and beverage industries, especially wineries and olive mills, generate vast quantities of by-products. Olive and grape by-products are rich in polyphenols and other valuable biomolecules, yet they are often treated as waste, which incurs disposal costs and becomes an environmental burden. The UP4HEALTH project set out to turn this valuable biomass, estimated to over 9.3 million tonnes in Europe, into health-promoting ingredients for functional food, nutraceutical and cosmetic markets. 

The project used four Mediterranean feedstocks: olive pomace, grape pomace, nut by-products and olive pits. Its zero-waste process is cost-effective, scalable and adaptable to seasonal, local supply. It yields four high-value ingredients: natural fruit water, high-polyphenol dietary fibre, oily fruit extracts and prebiotic xylooligosaccharides (XOSs).

The resulting biorefinery model produced safe, market-ready ingredients with strong antioxidant and anti-inflammatory potential. The project developed and tested three functional food prototypes (drinkable gels, snack bars and yogurt) and a cosmetic product. The results offer companies new clean-label ingredients, reduce waste management costs for producers and support local jobs. 

Source: CORDIS

  • Core focus: Valorise plant-based food and beverage by-products, rich in polyphenols and other biomolecules, which are often treated as waste with disposal costs and environmental impact.
  • Four high-value ingredients: Obtain natural fruit water, high-polyphenol dietary fibre, oily fruit extracts and prebiotic xylooligosaccharides (XOSs).
  • Zero-waste biorefinery: Develop and implement a novel, cost-effective process that can be scaled up affordably.
  • Seasonal adaptability: Adapt the process to seasonal, locally sourced feedstocks (olives, grapes and almonds).
  • Business model validation: Address the bottlenecks and investment costs of upgrading processing facilities.
  • Market validation: Validate the ingredients for functional food, nutraceutical and cosmetic applications.

Results

  • Scalable biorefinery model: The project showed that food industry by-products can be upcycled into safe, effective and market-ready bio-based ingredients.
  • Health potential: Nutritional analyses revealed strong antioxidant and anti-inflammatory potential in the extracted compounds.
  • Functional food prototypes: The project developed and tested drinkable gels, snack bars and yogurt, which retained desirable organoleptic and technological properties.
  • Cosmetic product: The project developed a product with moisturising, antioxidant and hypoallergenic properties.
  • Market readiness: Some ingredients are already being considered for integration by functional food and nutraceutical companies.

Impacts

  • Environmental: Cuts waste and disposal burdens, and reduces waste management costs for olive mills, wineries and nut manufacturers.
  • Economic: Gives nutraceutical, food and cosmetic companies access to new, natural, clean-label ingredients aligned with market trends.
  • Social: Creates sustainable jobs and resilient supply chains rooted in local biomass availability.
  • Consumers: Targets the elderly, athletes and health-conscious people seeking products that support health and wellness.
  • Path to market: Next steps are final regulatory validation of XOSs, industrial partnerships and, where needed, clinical trials to support health claims.
  • Scale-up: The project coordinator is planning a flagship industrial biorefinery in Navarra, Spain.
  • Long-term legacy: Demonstrates how existing food technology and new business models can unlock underexploited by-products, supporting sustainability, economic development and healthier lifestyles.

Consortium map

Project coordination

  • ISANATUR SPAIN SL PUENTA LA REINA, Spain

Consortium

  • ZADE VITAL ILAC KIMYA GIDA SAN VE TICARET ANOMIM SIRKETI Konya, Türkiye
  • VIDARA LIFE INGREDIENTS, S.A.U. BARCELONA, Spain
  • CONTACTICA SL MADRID, Spain
  • BIOZOON GMBH Bremerhaven, Germany
  • MORENO RUIZ HERMANOS SL ESTEPA, Spain
  • LABORATORIOS AMEREX SAU Colmenar Viejo, Spain
  • UNIVERSIDADE POLITECNICA DE BRAGANCA BRAGANCA, Portugal
  • TECHNOLOGICAL UNIVERSITY DUBLIN Dublin, Ireland
  • UNIVERSIDAD DE VIGO VIGO PONTEVEDRA, Spain